Honeywell DC1040CR-10100B-E General Purpose DIGITAL CONTROLLERS DC1040CR10100B-E

• Customization: Available
• Function: Automatic Control, Protection, Monitoring, Measurement
• Certification: RoHS, CCC, ISO: 9001, CE
• Model NO.: DC1040CR-10100B-E
• Condition: New
• Manufacturer: Honeywell
• Model Number: DC1040CR-10100B-E
• Size: 96*96 mm
• Power: 90~240 Vac
• Approval: CE
• Input: RTD
• Output1: Relay
• Control Output 1: 4~20 mA
• Alarm: 1 Alarm Relay
• Transport Package: Carton
• Trademark: Honeywell
• Origin: China

Product Description

The DC1000 Series are microprocessor-based controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 48x48 (1/16 DIN), 48x96 (1/8 DIN), 72x72 (3/16 DIN), 96x96 (1/4 DIN). This controller series is ideal for the control of temperature, humidity, pressure, flow etc.

in a variety of applications including:

•Plastic Processing

•Package Machinery

•Painting and coating

•Semiconductor packaging / Testing

•Dryers
 

Features

• Easy to Configure

Different configuration levels provide easy access to parameters.
 

• Various Control Algorithm

Several different algorithms are available as follows:

- PID or ON/OFF Control

- Heat/Cool Control with 2 PID sets

- Motor Position Control (without slidewire feedback)
 

• Auto-Tuning Capability

Advanced auto-tuning function calculates the optimized PID values for your specific control system.
 

Dual Display and Bar graph

Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to 8 LEDs display the status of the different outputs (Control, Alarm, …) and also provide indication of the Auto/Manual andprogrammer states.
 

Setpoint Programming

Two programs are available with a maximum of 8 segments. The 2 programs can be linked together and perform as a single 16 segment program.
 

Extended Alarm Capability

Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output.
 

Communications

RS232 or RS485 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.
 

IP65 Front Face Protection

IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions.
 

Remote Setpoint Capability

The setpoint can be defined from a remote PLC or other controller.
 

Manual & Automatic Modes

The control mode can be switched between Automatic and manual by clicking A/M key. (The A/M key is available with DC1020, DC1030 and DC1040)
 

Global Approvals - CE & cUL

All models are CE certified as a standard, and UL approved version for all models are available optionally.
 

Parameter Lock

A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-configuration of the unit.

Specifications

General

Rated power supply voltage

100 to 240V AC 50/60Hz, 8VA max.   15 to 50V DC, 10VA max.

Insulation Resistance

Over 10MΩ  under   DC500V   megger   between   input   terminal   and case(ground). Over 10MΩ  under   DC500V   megger   between   output   terminal   and case(ground).

Withstand voltage

1000V AC 50/60Hz for 1min across input terminal and case(ground) 1500V AC 50/60Hz for 1min across output terminal and case(ground)

Standard Conditions

Ambient Temp.

23 ± 2 .C

Ambient Humi.

60 ± 5% RH

Rated Power Supply

110V AC

Power Frequency

50 ± 1Hz or 60 ± 1HZ

Operating Conditions

Ambient Temp.

0 to 50.C

Ambient Humi.

20 to 90%RH (non-condensing)

Rated Power Supply

100 to 240V AC   20 to 50V DC

Allowable Power Supply

85 to 264V AC   15 to 55VDC

Power Frequency

50 ± 2Hz or 60 ± 2Hz

Vibration Resistance

10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions

Transportatio n and storage conditions

Ambient Temp.

-20 to +65 .C

Ambient Humi.

10 to +95% RH (non-condensing)

Vibration Resistance

20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions

Exterior

Case and front panel : plastic

Mounting

Panel-mount

Model

DC1010

DC1020

DC1030

DC1040

Exterior Size : W X H X D

50 X 50 X 97 (1.97X1.97X 3.82)

50 X 96 X 97 (1.97X3.78X3.82)

74 X 74 X 97 (2.91X2.91X3.82)

96 X 96 X 97 (3.78X3.78X3.82)

Panel Cutout : W X H

44.5 X 44.5 (1.75 X 1.75)

44.5 X 90.5 (1.75 X 3.56)

68.5 X 68.5 (2.97 X 2.97)

90.5 X 90.5 (3.56 X 3.56)

Global Approvals

CE, cUL

Interval = 20.5mm (0.807 in)

 

Model

DC1010

DC1020

DC1030

DC1040

Input/Output

Analog Output 1

Relay

SPST

SPDT

SPST

SPDT

3A, 220Vac, Resistive Load(100,000 time electrical life)

Voltage Pulse

PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-150 sec

Linear

DC Current (mA) DC Voltage (V) Accuracy Update Cycle

: 0~20mA, 4~20mA    (load resistance 500Ω) : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) ± 5% of Span 500m sec

Analog Output 2 (* Note 1)

Relay

SPST

SPST

SPST

SPST

3A, 220Vac, Resistive Load(100,000 time electrical life)

Voltage pulse

PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-150 sec

Linear

DC Current (mA) DC Voltage (V) Accuracy Update Cycle

: 0~20mA, 4~20mA    (load resistance 500Ω) : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) ± 5% of Span 500m sec

Output Direction (OUD)

HEAT(Direct)/COOL(Reverse) (Selectable)

Control Mode

Auto/Manual operation is switchable. *Manual output : Bumpless in normal mode                              OUTL in abnormal mode

Transmission Output

Object

SP, PV

No. of point

1 point

Type

4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V,  2~10V

Accuracy

+/- 0.2% of span

Update Cycle

500 ms

Digital Output

Relay

AL1

SPST

SPDT

SPST

SPDT

AL2

SPST

SPDT

SPST

SPDT

AL3

-

SPST

SPST

SPST

3A, 220Vac, Resistive Load(100,000 time electrical life)

* For Heat/Cool Control Output only.

 

PID Control & Auto-Tuning
Proportional Band (P1,P2)							Proportional Band: 0.0 ~ 200.0%
Integral time (I1, I2)							Integral time : 0 ~ 3600 sec
Derivative time (D1, D2)							0 ~ 900 sec
Auto-Tuning Value							0 ~ USPL
HYS1, HYS2							0 ~ 1000 (for ON/OFF control)
Dead Band (DB1)							Not defined.
GAP1, GAP2							0 ~ 1000(for HEAT/COOL control)
Cycle Time							0 ~ 150 sec
Communication
Speed							1200, 2400, 4800, 9600, 19200, 38400 bps
Protocol							ModBus RTU, ModBus ASCII
Parity check							Odd / Even
Bit length							8
Communication							RS232C, RS485
Events(ALARMS)
PV Event		Code			01 / 11		Deviation-High alarm (inhibit / no-inhibit)
					02 / 12		Deviation-Low alarm (inhibit / no-inhibit)
					03 / 13		Deviation High/Low Limit alarm (inhibit / no-inhibit)
					04 / 14		Deviation High/Low Limit range alarm (inhibit / no-inhibit)
					05 / 15		Absolute High alarm by PV (inhibit / no-inhibit)
					06 / 16		Absolute Low alarm by PV (inhibit / no-inhibit)
		SET VALUE					-1999~ USPL (Absolute value, Deviation value)
		Activation Hysterisis					0 ~ 1000
		On Delay Time					0 : Flicker 99M 59S : Continuance 00M 01S to 99M 58S : Time Delay
Program		Code			07		Segment End alarm(in progress of program)
					17		Program RUN
System		Code			08		System Error ON
					18		System Error OFF
TIME		Code			19		Delaying timer (00Hours 00Min ~ 99Hour 59Min)
HBA		Code			09		Heater Break Alarm

Program (Optional)
Program section			No. of programs				2 (Program 1 & Program 2)
			No. of segments				8 segments/1 program
			Segment time				Segment time: Setting by set points(SP) and time (Max. 99hours 59minutes)
			Control output				0~100% When OUT=0%, Program End.
			WAIT function				Rear Wait Time may exceed set time of the particular segment. In this case, remaining time is set as 0 and pending; if the temperature that was measured does not reach target value ± WAIT set point. It proceeds to the next segment after it is confirmed that   temperature reach the range of set point (target value ± WAIT)
							Setup range: ± 0 ~ 1000 by decimal point.
			Repeat				Repeat / Non-repeat
			Program link				When Program number is 0, Link program 1 and 2.
			Program start				(1) Start from SP=0  (2) Start from PV
			Power Failure				Hot Start / Cold Start
			TIME UNIT				Hour. Minute / Minute. Second
Ramp & Soak
Slope(Ramp)							Temperature : 0.0 to 99.99 / min
SOAK TIMER							Max. 99 hours 59 min
POWER FAILURE							It starts from PV.

Analog Input Range (Thermocouple)

Input Type

Code

Temperature Range

Indication Accuracy

Remarks

ºC

ºF

TC (Note1)

K

K1

0.0~200.0

0.0~392.0

+/-0.2%FS

K2

0.0 ~ 400.0

0.0~752.0

K3

0 ~ 600

0~1112

K4

0 ~ 800

0~1472

K5

0 ~ 1000

0~1832

K6

0 ~ 1200

0 ~ 2192

J

J1

0.0~200.0

0.0~392.0

+/-0.2%FS

J2

0.0 ~ 400.0

0.0~752.0

J3

0 ~ 600

0~1112

J4

0 ~ 800

0~1472

J5

0 ~ 1000

0~1832

J6

0 ~ 1200

0 ~ 2192

R

R1

0~1600

0~2912

+/-0.2%FS

+/-2 ºC under 100 ºC +/-3.6 ºF under 212 ºF

R2

0~1769

0~3216

S

S1

0~1600

0~2912

+/-0.2%FS

S2

0~1769

0~3216

B1

0~1820

0~3308

+/-0.2%FS

No guarantee at 0 ~ 400ºC

E

E1

0~800

0~1472

+/-0.2%FS

E2

0~900

0~1652

N

N1

0~1200

0~2192

+/-0.2%FS

N2

0~1300

0~2372

T

T1

-199.9~400.0

-199.9~752.0

+/-0.2%FS

+/-1 ºC under -100 ºC +/-1.8 ºF under -148 ºF

T2

-199.9~200.0

-199.9~392.0

T3

0.0~350.0

0.0~662.0

+/-0.2%FS

W5Re/ W26Re

0~2300

0~3632

+/-0.2%FS

0~2320

0~4208

PLII

PL1

0~1300

0~2372

+/-0.2%FS

PL2

0~1390

0~2534

U

U1

-199.9~600.0

-199.9~999.9

+/-0.2%FS

+/-1 ºC under -100 ºC +/-1.8 ºF under -148 ºF

U2

-199.9~200.0

-199.9~392.0

U3

0.0~400.0

0.0~752.0

+/-0.2%FS

L

L1

0~400

0~752

+/-0.2%FS

L2

0~800

0~1472

 

Analog Input Range (RTD)

Input Type

Code

Input Type

Indication Accuracy

Remarks

ºC

ºF

RTD

JPt100

JP1

-199.9~600.0

-199.9~999.9

+/-0.2%FS

+/-0.5 ºC under -100 ºC +/-0.9 ºF under -148 ºF

JP2

-199.9~400.0

-199.9~752.0

JP3

-199.9~200.0

-199.9~392.0

JP4

0~200

0~392

JP5

0~400

0~752

JP6

0~600

0~1112

DIN Pt100

DP1

-199.9~600.0

-199.9~999.9

+/-0.2%FS

+/-0.5 ºC under -100 ºC +/-0.9 ºF under -148 ºF

DP2

-199.9~400.0

-199.9~752.0

DP3

-199.9~200.0

-199.9~392.0

DP4

0~200

0~392

DP5

0~400

0~752

DP6

0~600

0~1112

JPt50

JP.1

-199.9~600.0

-199.9~999.9

+/-0.2%FS

+/-0.5 ºC under -100 ºC +/-0.9 ºF under -148 ºF

JP.2

-199.9~400.0

-199.9~752.0

JP.3

-199.9~200.0

-199.9~392.0

JP.4

0~200

0~392

JP.5

0~400

0~752

JP.6

0~600

0~1112

 

Analog Input Range (Linear)

Input Type

Code

Source

Range

Indication Accuracy

Remarks

Linear

AN1

-10~10mV

-1999~9999

+/-0.1% of span

AN2

0~10mV

AN3

0~20mV

AN4

0~50mV

0-20mA, 0-1V, 0-5V, 0-10V

AN5

10~50mV

4-20mA, 1-5V, 2-10V

 

 

 

BNSENS (Nanjing) Sensor Technology Co., Ltd. is located in Nanjing, China. It is a high-tech enterprise specializing in the development, manufacturing and trade of sensor products. The company has brought together a group of outstanding technical experts in various fields such as automation, electronics, machinery and computers. All employees of the company have college degrees or above. It adopts the world-class management and operation model and 6 sigma quality system. At present, the company's main products are pressure, liquid level, flow, current, switches, etc. The company's users are all over the country, and some products have been exported to Japan, South Korea and Southeast Asia.

Since its inception, the company has been based on the technical accumulation and management standards of American sensor giants. It is composed of senior engineers and managers who have served in multinational companies for many years, and has rapidly developed various pressure sensors, transmitters, liquid level, flow meters, pressure switches, digital meters, current sensors, proximity switches and other products. After years of unremitting efforts, it has become one of the leading suppliers in the domestic automation industry. Our pressure transmitters can achieve an accuracy of more than 3/10, 000. The products have been widely used in oil, natural gas, electricity, chemical industry, metallurgy, building materials, food, light industry, environmental protection, aerospace, tap water, municipal and other industries.

It is a sensor science and technology innovation company that masters the core technology of MEMS chips. The company has a research and development center in Minnesota, USA. The leader is Dr. Pan Hanjin, a famous scientist in the sensor industry. Dr. Pan Hanjin has been deeply involved in the sensor industry for more than 20 years and is an expert in the sensor industry.

The company has a number of ASIC chips independently developed, which are widely used in industrial, automotive, home appliance and other markets.

BNSENS (Nanjing) Sensing Technology Co., Ltd. is a strategic partner of Honeywell in China. The two parties proposed a plan of East serving East and jointly developed several sensors specifically for the Chinese market. These sensors will be widely used in intelligent manufacturing, Internet of Things, artificial intelligence, and smart home fields. These sensors include: Magnetic sensors, temperature sensors, humidity sensors, force sensors, fire water pressure sensors, equipment vibration sensors, human body status monitoring sensors, motion sensors, etc.

History of BNSENS Company:

BNSENS is a company focusing on sensors, instruments, and electronic components. We are a young company, founded in 1999, just 25 years old, and we are still growing.

1999: The company's first pressure sensor was launched, mainly for the petroleum and petrochemical industries.

2002: The company expanded its product line and launched temperature sensors

2005: Started producing high-precision pressure sensors for the test and measurement market

2006: Became an official authorized agent of Honeywell

2009: Introduced the Six Sigma management system, and the product qualification rate was greatly improved

2010: Became a supplier of Emerson

2011: We started selling SICK sensors

2014: Introduced the sensor production line from Germany, developed more industrial control sensors, and cooperated with TSMC

2015: Cooperated with Siemens in Vietnam

2017: The factory moved to Nanjing High-tech Zone

2019: Became a national high-tech enterprise in China

2023: We started selling products from Infineon and Rohm

BNSENS, The Future Starts Here.